Zeruns's Blog - English Site
[Open Source] PD65W GaN Charger (ACF), Based on DK8607AD, IP6538-AC-65W, XPM52CDP65
Electronics / Circuits

[Open Source] PD65W GaN Charger (ACF), Based on DK8607AD, IP6538-AC-65W, XPM52CDP65

An open-source 65W PD GaN charger design is presented, combining a DK8607AD-based Active Clamp Flyback (24V/3A) supply with IP6538 or XPM52CDP65 fast-charging DCDC boards. The GaN flyback boards failed during testing, while DCDC boards delivered up to 67.7W with ~95–96% efficiency. Schematics, PCB files, transformer specs, and fabrication materials are provided.

发布于 2026-03-02
Open Source 24V3A Flyback Power Supply Based on UC3842, with Transformer Parameter Calculation
Electronics / Circuits

Open Source 24V3A Flyback Power Supply Based on UC3842, with Transformer Parameter Calculation

An open-source 24V 3A flyback switching power supply design for 85–265VAC input, achieving 87.4% peak efficiency. Based on UC3842 with synchronous rectification, it provides schematics, PCB files, transformer calculations and specifications, and PSIM simulation models. Test data shows 83–87% efficiency, 1.81W no-load consumption, and ripple around 560–730mV. Full-load thermal performance requires heatsinking.

发布于 2025-10-13
Flyback Power Supply Design: Parameter Calculation, Component Selection & Transformer Winding Guide
Electronics / Circuits

Flyback Power Supply Design: Parameter Calculation, Component Selection & Transformer Winding Guide

This article presents a complete design procedure for a 72W flyback switching power supply (24V/3A) with universal 85-265VAC input. It provides step-by-step calculations for rectifier bridge, input filter, transformer magnetizing inductance and turns, wire selection with skin effect, MOSFET and output diode ratings, output capacitor, and RCD snubber. Key trade-offs such as frequency vs. efficiency, flux density selection, and core AP value are explained. The article also details practical transformer winding, including air gap adjustment and leakage inductance measurement, enabling readers to replicate the design.

发布于 2025-10-13
Test and Teardown of a 120W Charger Bought for 2.6 Yuan on Douyin Mall
Reviews & Teardown

Test and Teardown of a 120W Charger Bought for 2.6 Yuan on Douyin Mall

A 2.6-yuan charger claiming 120W output was tested and torn down. It supported multiple protocols but delivered only 15.6W max with high ripple and ~80% efficiency. Teardown revealed substandard components, including a small 6.8μF filter capacitor and unidentified chips. The author advises against purchasing such power supplies due to poor quality and misleading performance.

发布于 2025-02-04
EG1151 High-Power Synchronous Buck-Boost Power Module (Supports Type-C PD Fast Charging) Open Source
Electronics / Circuits

EG1151 High-Power Synchronous Buck-Boost Power Module (Supports Type-C PD Fast Charging) Open Source

An open-source high-power adjustable buck-boost DC-DC module based on the EG1151 chip is introduced, using fully domestic components. It supports Type-C PD3.1 up to 48V, XT60, and DC5.5 inputs, up to 63V and 20A, with overcurrent and over-temperature protection. Measured peak efficiency is 96.8%, though sustained current is about 18A. Schematics, PCB files, and 3D-printed enclosure models are provided.

发布于 2025-01-16
Open-Source 140W+65W Buck-Boost PD3.1 Fast-Charging Module (2C+1A Ports), IP6557+IP6538,
Electronics / Circuits

Open-Source 140W+65W Buck-Boost PD3.1 Fast-Charging Module (2C+1A Ports), IP6557+IP6538,

An open-source 205W buck-boost fast-charging module based on IP6557 and IP6538 is presented, offering 140W on one Type-C port with PD3.1 support and 65W on the second Type-C and Type-A ports. Maximum conversion efficiency reaches 96.7%. Full documentation and design files are provided, enabling users to replicate a cost-effective charger.

发布于 2024-11-16
Synchronous Rectification Buck-Boost Digital Power Supply Based on STM32
Electronics / Circuits

Synchronous Rectification Buck-Boost Digital Power Supply Based on STM32

This article presents an open-source four-switch Buck-Boost digital power supply based on STM32G474, supporting Type-C PD and DC input up to 48V10A and 450W. It includes schematic, PCB, firmware, and 3D model files. The design offers adjustable output, OLED display, protections, and host monitoring, achieving up to 94.3% efficiency and low ripple. Users can access calculations and source code.

发布于 2024-11-12

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